ZHYRON

Relevant project information

Dates

January 2024 - December 2026

Project website

https://zhyron.eu/

Role of CIRCE

Coordinator

Grant agreement number

101138276

Funded by

Horizon Europe logo

Description and objectives

ZHYRON is addressing the decarbonization of steelmaking in Europe through the installation of innovative direct reduction shafts and electric arc furnaces (EAF). The project seeks to optimize the management of by-products, especially those rich in Zn, through innovative pyrometallurgical and hydrometallurgical processes, using green H2 as a reductant.

The approach involves the recovery of iron oxides as direct reduced iron for EAF and obtaining zinc oxide concentrate for the zinc smelting industry. ZHYRON seeks to contribute to circular economy and industrial symbiosis, reduce CO2 emissions and avoid hazardous waste disposal.

The project is structured in 6 WPs, covering research, development, project management and dissemination, with a consortium of 9 partners from 6 EU countries. If the objectives are achieved, ZHYRON will offer significant benefits, including the implementation of a new circular economy cycle and the reduction of environmental impacts.

Value proposition

  • Implementation of highly efficient technologies for the recovery of metals (iron and non-ferrous metals) and mineral fractions from in-plant steelmaking residues. The recovery technology should condition the composition and properties of the residue, such as, among others, slag, sludge, scale, filter dust, sintering residues produced by the blast furnace / basic oxygen furnace (BF / BOF) and electric arc furnace (EAF) routes, but also by the next generation iron and steel making, such as, among others, the direct reduction / electric arc furnace (DR / EAF) route, including the melting and reduction of low-grade iron ore.

    Two possible ways are envisaged: the first is based on mechanical and cooling steps, such as, among others, wet or dry granulation followed by phase separation; the second is based on dedicated processes to allow a direct recycling of residues in existing production processes or in stand-alone pyrometallurgical or hydrometallurgical / biohydrometallurgical smelting and reduction units. 

    This knowledge and results should support the valorization of waste in the current value chain and/or in innovative applications. If appropriate, the wastes could be characterized chemically and structurally at the micro-scale level through characterization (also multimodal) performed in analytical research infrastructures, which would allow obtaining relevant statistical information.

  • Describe and/or modify the composition and properties of wastes such as, but not limited to, slags and/or sludges produced by next generation steelmaking, such as, but not limited to, the DR / EAF pathway. Such knowledge and results should support the valorization of the waste in the current value chain and/or in innovative applications.

    If appropriate, the wastes could be chemically and structurally characterized at the microscale level by means of characterization (also multimodal) performed in analytical research infrastructures, which would allow obtaining relevant statistical information.

Project partners

CIRCE, Am-As, Am-Mz, CRM, GI, BFI, HM, JGI, ICONS